Designing the Jewelry
- Sketching the design: It all starts by drawing a detailed sketch of the jewelry piece. Considering the size, shape, style, and any patterns or textures.
- Creating a visual Model In Rhino, Matrix, ZBrush: CAD software allows for highly precise measurements and dimensions, ensuring that every aspect of the ring — from its band thickness to the size and placement of gemstones — is exact. This level of precision is difficult to achieve with traditional hand-drawn designs.
CAM And Moulding
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The CAM (Computer-Aided Manufacturing) and molding process are integral parts of jewelry production, especially when creating complex or highly detailed pieces like rings.
Wax Setting
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Wax setting is a jewelry-making technique where gemstones are set directly into a wax model before the piece is cast in metal. This process, also known as stone-in-place casting, allows for precise positioning of stones and is often used for pieces with many small stones or intricate designs.
Casting of Gold and Silver Jewelry
- Choosing the best Silver Type: Fine silver (99.9% pure) or sterling silver (92.5% silver mixed with other metals, usually copper) are the most common types used for jewelry.
The casting process in jewelry making involves creating a metal replica of a wax model, using a mold formed around the model. This method, known as lost-wax casting or investment casting, is one of the most common and versatile techniques for producing detailed jewelry pieces, including rings, pendants, earrings, and more.
Filling the Jewelry
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The filling process in jewelry casting specifically refers to the critical step of pouring molten metal into a mold to form the final jewelry piece. The aim is to ensure that the molten metal fills every detail of the mold cavity to create a high-quality cast with minimal defects.
Micro and Handsetting
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Micro setting and hand setting are both techniques used to secure gemstones in jewelry. They involve precise methods to ensure stones are held securely and arranged beautifully.
Polishing Process
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The polishing process in jewelry making is the final step that gives the piece its desired shine and smoothness. Polishing removes scratches, tool marks, oxidation, and other imperfections from the metal's surface, enhancing its appearance and feel.
Steps of the Polishing Process in Jewelry Making
1- Initial Cleaning
2- Pre-Polishing
3- Buffing
4- Intermediate Polishing
5- Final Polishing
6- Inspect and Quality Control
7- Cleaning and Protecting the Jewelry
Ultra-Steam
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The ultra-steam process is a cleaning method used in jewelry making and repair. It involves using high-pressure steam to clean jewelry pieces, removing dirt, residues, and polishing compounds from intricate and hard-to-reach areas. This process is highly effective for cleaning delicate or detailed pieces without using harsh chemicals or abrasive methods.
Final QC
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The final quality control (QC) process in jewelry making is the last and crucial step before a piece is considered ready for sale or delivery. This stage involves thorough inspection and evaluation to ensure that the jewelry meets all quality standards, both in terms of craftsmanship and aesthetics.
